What are rubber hoses and how are rubber hoses manufactured?

What is rubber hose

Rubber hose is a common material in many manufacturing applications that require sealing or insulation customization. Understanding how it can help your operations will help you reduce costs and optimize productivity.

Table of Contents

Rubber hose is also known as rubber flexible hose or rubber hose pipe. They are made of synthetic or natural rubber and are ideal for circulating liquids and gases in many industrial applications. Rubber hoses are widely used across various industries and are an essential solution in manufacturing, construction, food processing, agriculture, and chemical handling. Made from durable elastomer compounds, rubber hoses are designed to transport a wide range of media, including air, water, steam, chemicals, and food-grade materials. To enhance pressure resistance and extend service life, these hoses can be reinforced with fabric layers, steel wire, or a combination of both.However, it can also be found in residential applications.

They are very flexible and bendable, allowing for flexibility in routing and installation. They are also very durable and can often last for more than a decade with minimal wear and tear. In addition, their elasticity makes them ideal for hydraulic and pneumatic systems.

Rubber hoses are made from traditional and advanced elastomers: NR, SBR, CR, NBR-PVC, NBR, CM, EPDM. Rubber Industrial hose have been widely used in Agriculture, Construction, Automotive, Dredging, Mining, Oil & Gas, Shipyard, Tank Truck and Welding.

industrai hoses
rubber industrial hoses

Some common examples of industrial rubber hoses include:

  • Air hoses: Air hoses are used to deliver air from a compressor to tools or other equipment.
  • Water hoses: Water hoses are used to deliver water for irrigation, construction, or other purposes.
  • Steam hoses: Steam hoses are used to deliver steam for heating or cleaning.
  • Welding hoses: Welding hoses are used to deliver welding gas from a gas tank to a welding gun.

What are the materials of rubber hose?

Rubber comes in both natural and synthetic forms. Natural rubber comes from plants, while synthetic rubber is produced by chemical plants from oil and gas. It is a stretchy, waterproof material that makes it a great choice for industrial hoses.

Rubber industrial hoses can be made from a number of different types of rubber, including:

How are rubber industrial hoses made up

Rubber industrial hoses are made up of three layers. The inner layer consists of rubber tubing. The middle layer is a reinforcement layer made of a steel wire or fiber, and the outer layer is a covering layer that protects the reinforcement layer from damage. Each layer may be made of a different material.

Therefore, rubber hoses are very versatile and can be customized to your requirements. For example, you can choose an industrial hose with an EPDM inner layer, a spiral steel wire reinforcement layer, and a color-coded EPDM outer layer for your application.

Common Applications of Rubber Hoses

The adaptability of rubber hoses makes them an ideal component for various applications across numerous industries. It is durable and reliable for conveying liquids, gases, and chemicals in industries where hydraulic fluids are prevalent.

Industries that use rubber hoses:

Food Industry: The food industry uses food-grade rubber hoses that can withstand the high temperatures and chemicals used in food processing.

Medical Industry: Medical-grade tubing is required to ensure that it resists contaminants and degradation from constant exposure to chemicals while being biocompatible.

Automotive Industry: Hoses and tubing are used to ensure the smooth operation of cars as they are used in cooling systems. They can also be used as fuel lines.

Aerospace Industry: Demanding industries such as aerospace require rubber hoses that can withstand harsh environments and weather conditions. They must meet the required strength, durability, and reliability to be used in the system.

Agricultural Industry: The agricultural sector uses many types of tubing for various purposes, including irrigation systems, water supply systems, and other related applications.

Rubber Hose type

Chemical Suction & Delivery Hose

Chemical Suction & Delivery Hose

Specialised Industrial Hose For Irrigation

Specialised Industrial Hose For Irrigation

Rubber Sand and Shotblast Hose

Rubber Sand and Shotblast Hose

Rubber Suction and Delivery Hose

Rubber Suction and Delivery Hose

High Pressure Jackhammer Hose

High Pressure Jackhammer Hose

Why Use Rubber Hoses

When solids or liquids need to be transferred with extreme precision, you can't rely on less flexible plastic hoses. Sinopulse offers high-quality, high-performance rubber hoses for safe and efficient transfer of solids, liquids and gases. Our industrial rubber hoses and hydraulic rubber hoses have high tensile strength and strong tear resistance, making them the preferred solution for a variety of transfer applications such as irrigation, road construction and crushing areas. Our products meet the highest quality standards and have been proven in some of the most demanding industrial environments, helping operators transfer materials and fluids more efficiently, safely and reliably, certified products to Australia's mining, construction, oil and gas, petrochemical and agriculture industries.

How Rubber Hose is Made

Rubber hoses are made up of three main components: an inner tube, a reinforcement layer, and a cover layer. The inner tube is the innermost component and is usually made of synthetic rubber or thermoplastic rubber. The reinforcement layer is the middle layer and is usually made of one or more layers of textile cord or steel wire. The cover layer is the outermost layer and is usually made of synthetic rubber, thermoplastic rubber, or polyurethane.

The three components are then joined together using a vulcanization process. The vulcanization process is the process of exposing rubber to heat and chemicals to increase its strength and durability. After vulcanization, the rubber hose is ready for use.

How to Choose the Right Hose for Your Needs

When choosing a rubber hose, there are a few things to consider:

  • Hose diameter
  • Hose length
  • Hose working pressure
  • Hose burst pressure
  • Hose service temperature range

If you are not 100% sure about the specifications for each requirement, it is best to consult with a hose expert at a company like All Hose and Valves who have decades of industry experience and can guide you in choosing the right type of hose for your application.

You will also need to consider what type of rubber hose you need. There are three main types of rubber hoses:

  • Industrial rubber hoses – These hoses are designed for industrial applications. They are usually made of heavy-duty rubber and have higher working pressures than other types of rubber hoses.
  • Lay-flat hoses – These hoses are designed for low-pressure applications. They are usually made of lightweight rubber and have lower working pressures than other types of rubber hoses.
  • Hydraulic hoses – These hoses are designed for high-pressure applications. They are usually made of reinforced rubber and have higher working pressures than other types of rubber hoses.
  • Choosing the right rubber hose is important because it will ensure that the hose can withstand the conditions in which it will be used.
  • If the rubber hose you choose is not suitable for the purpose, it may fail and cause serious damage.

Why Choose Sinopulse Manufacture Rubber Hose

There are many choices of industrial hoses in the world, so why choose Sinopulse? The answer is simple. Sinopulse works as the world's leading manufacturers to provide high-performance and high-quality hoses. Their strong commitment to quality is reflected in the craftsmanship of their hoses, which meet all needs for efficient transmission. Here is an overview of the main features of our hoses.

Lightweight and compact design for easy movement

Most rubber hoses are heavy and difficult to move or lift. In addition, heavy hoses are not suitable for applications that require frequent movement. Our hoses are flexible and lightweight, making them easy to move and lift. In addition, the flexibility of our hoses allows you to move them at different angles on the ground.

Strong and durable for long-lasting performance

Rubber hoses require a large investment, but most of them cannot withstand harsh weather conditions. When exposed to harsh environments, they will eventually break and shorten their service life. Our flexible hoses are made of durable and strong rubber materials that can easily withstand different temperature fluctuations and harsh weather conditions. This is why our hoses are also suitable for more demanding applications.

Strong Protection Against Corrosion and Ozone Damage

Since high temperature rubber hoses are used to transfer solids, liquids, and gases, they are obviously in constant contact with oil and fillers. Standard hoses can easily corrode from the constant blast of oil. But our hoses are ruggedly constructed to provide years of corrosion protection. In addition, the strong construction resists ozone damage, allowing our hoses to perform effectively outdoors.

hose manufacturer
Sinopulse rubber hose manufacturer

Why buy industrial rubber hoses from Sinopulse factory?

  • Competitive prices
  • Reliable quality, SANS certified hoses, manufactured in our ISO 9001 compliant factory
  • Full range of small and large bore rubber hoses for all industrial applications
  • Bore diameters up to 1 200 mm and pressures up to 40 bar
  • Developed distribution and service network across Australia for short lead times and fast delivery
  • We have fittings and hoses to suit all flow objects.
  • Full range of rubber hoses, hose fittings, accessories, couplings, flanges and clamps
  • Special requests catered for (short hoses, coloured hoses, custom branding/printing on hoses)
  • High quality textile reinforced industrial hoses for a wide range of applications: water, air, gas and fuel, welding, air and vacuum brakes, hydraulics and automotive heating and cooling
  • Professional technical service and support at every stage.
  • All products undergo rigorous quality assurance and reliability testing. Products comply with EN, ISO, BS, DIN, MIL-STDS, SAE, NEN, NBN, SIS and Israel standards.

Use our rubber hoses for leak-proof transfer today

Need reliable, leak-proof transfer of solids, liquids or gases? Sinopulse's wide range of rubber hose assemblies can be tailored for you. Browse our range to find the hose you need. As a professional rubber hose manufacturer and supplier, we can provide you with convenient hose supply with fast production and fast delivery. Each of our hoses undergoes various tests to ensure quality and flexibility. If in doubt, you can contact our support team to quickly resolve all your queries.

Find the Rubber industrial hose you need:

FAQ

What is Rubber Hose?

Rubber hose consists of various elastomers and offers versatile applications. Compare different characteristics to find the rubber hose best suited for your commercial and industrial needs. Versatile and essential across industries like manufacturing, construction, food processing, agriculture, and chemical handling, rubber hose is made from durable elastomer compounds. It transports various media including air, water, steam, chemicals, and food-grade materials. To enhance pressure resistance and service life, hoses can be reinforced with fabric plies, wire, or both.

What is MULTIPURPOSE RUBBER NITRILE HOSE?

We offer various oil tubing and multipurpose rubber hoses, ideal for conveying oil, fuel, and diverse industrial fluids. Available in multiple sizes, these hoses are abrasion-resistant, weather-resistant, and oil-resistant. Multipurpose Nitrile Rubber Hose suits demanding industrial applications, with diameters up to 2 inches. Oil-resistant, it handles compressed air, water, and many chemicals, offering excellent kink and abrasion resistance. Operating Temperature Range: -20°F to 180°F.

What is MULTIPURPOSE RUBBER EPDM HOSE?

Economical multipurpose EPDM rubber hose, recommended for water and compressed air, plus many other industrial and construction uses (not for petroleum products), diameters up to 2 inches. Excellent weather and abrasion resistance. Operating Temperature: -40°F to 180°F.

What is RUBBER AIR HOSE?

Rubber air hose transports high-pressure air. Reinforced with fabric plies, wire, or both for strength, and made from flexible elastomer compounds for reliable performance in demanding environments.

What is RUBBER WIRE REINFORCED HOSE?

Premium heavy-duty multipurpose wire reinforced rubber hose for the toughest applications requiring higher pressures of 500/600psi. Features a bright yellow NBR/Neoprene cover and black nitrile tube. Available in diameters up to 4 inches with NPT threaded assemblies. Operating Temperature Range: -20°F to 185°F.

What is RUBBER SUCTION HOSE?

Premium rubber suction hose designed for tough applications, allowing tighter bends without kinking. Reinforced with textile plies and spiral wire. Diameters: 1-1/2" to 8". Temperature Range: -25°F to 185°F.

What is LIGHTWEIGHT RUBBER SUCTION HOSE?

Lightweight EPDM rubber suction hose reinforced with a polyethylene helix. The external helix facilitates dragging and provides a smooth bore. More affordable than some other rubber suction hoses. Diameters: 1" to 6". Temperature Range: -30°F to 140°F.

What is RUBBER DISCHARGE HOSE?

Premium rubber discharge hose designed for applications not requiring suction. Versatile for multiple uses, featuring a top-grade EPDM rubber cover. Diameters: 1-1/2" to 8". Temperature Range: -40°F to 180°F.

What is RUBBER LAYFLAT DISCHARGE HOSE?

Oil-resistant Nitrile/PVC rubber layflat discharge hose, lighter and more compact than standard rubber discharge hose. Diameters: 1-1/2" to 6". Superior Temperature Range: -20°F to 210°F.

What is RUBBER WATER HOSE?

We offer versatile rubber water hoses for suction and discharge, ideal for various industrial applications. Reinforced with textile cord plies for higher working and burst pressures, ensuring reliable water transfer. High-quality general-purpose water hose assemblies for diverse applications. Available in 5/8", 3/4", and 1" diameters in 25ft, 50ft, and 100ft lengths with brass GHT garden hose fittings. RMA Class C. Temperature Range: -40°F to 190°F.

What is HIGH PRESSURE RUBBER HOSE?

High-quality high-pressure water hose assemblies, typically used with pressure washers, cleaning equipment, sprayers, and other high-pressure lines. Diameters: 1/4" to 3/8". Pressures: 3,000 psi to 6,000 psi. Temperature: 20°F to 250°F.

What is WASHDOWN HOSE?

Premium hose for hot water and steam up to 104°C (200°F). Suitable for cleaning in sanitary areas, featuring a white abrasion-resistant cover and a black EPDM tube. Diameter: 3/4" with GHT threaded fittings in 25ft, 50ft, and 75ft lengths. Temperature Range: -40°F to 200°F.

What is S/S BRAIDED RUBBER HOSE?

Features stainless steel braiding and a thick inner rubber tube. Excellent flexibility and kink resistance, with no exposed rubber. Diameters: 1/2" to 1-1/2". Operating Temperature: -20°F to 200°F (-20°C to 104°C).

What is RUBBER FOOD MATERIAL HANDLING HOSE?

Heavyweight rubber material handling hose designed for slurries and highly abrasive materials. Features FDA-compliant heavy-duty natural rubber tube for superior abrasion resistance and a premium cover. Diameters: 1/2" to 4". Temperature Range: -40°F to 190°F.

What is RUBBER MATERIAL HANDLING HOSE?

Material handling hose designed for abrasive material transfer applications, including concrete, sand, and other bulk materials. Durable and reinforced to withstand heavy wear, providing reliable performance in harsh industrial environments. Tough abrasion-resistant rubber hose for slurry and dry material transfer, field-cuttable. Lined with heavy SBR rubber. Diameters: 2" to 14". Temperature Range: -25°F to 180°F.

What is UHMWPE CHEMICAL HOSE?

Our rubber chemical hose is designed for safe transfer of corrosive chemicals and liquids like acids, ketones, and hydrocarbons, ensuring performance across applications. Premium UHMWPE lined, EPDM covered suction chemical hose with good kink resistance. Diameters: 1" to 6". -40°F to 250°F.

What is Rubber CHEMICAL / PAINT HOSE?

Chemical and paint hose with nylon tube. Designed for paint, varnish, thinner, solvents, kerosene, and many other high-pressure chemicals. Diameters: 1/4" to 1". Temperature Range: -30°F to 160°F.

What is Rubber STEAM HOSE?

Our rubber steam hose uses fabric reinforcement for standard steam up to 7 Bar; or wire helix for superheated steam up to 17 Bar. Durable construction ensures safe and efficient steam transfer. Rubber steam hose with heat-resistant EPDM tube and cover for maximum life. Diameters: 1/2" to 2". -20°F to 415°F.

What is Rubber SAND BLAST HOSE?

For high-velocity transfer of sand, steel shot, or other abrasives. Used with O.D. mounted blast couplings. Diameters: 1/2" to 2". Temperature Range: -25°F to 75°F.

What is BUTYL RUBBER SUCTION HOSE?

High-quality food transfer hose for suction and discharge of non-oily foods. Grey EPDM rubber cover with white chlorobutyl rubber tube. Handles CIP cleaning solutions and steam cleaning. FDA and 3A compliant. Diameters: 3/4" to 4". Temperature Range: -40°F to 102°F.

What is POTABLE WATER HOSE?

High-quality suction and discharge hose for potable water transfer. Features a blue weather/abrasion-resistant EPDM cover and an FDA-compliant white special plastic tube. Diameters: 1" to 4". Temperature Rating: 180°F (75°C).

What is HARDWALL GASOLINE CURB PUMP HOSE?

For dispensing petroleum and gas from pumps, featuring hardwall construction. Also widely used for other fuel applications. Long-lasting and kink-resistant. Available in standard lengths and fittings. UL 330 listed. Diameters: 5/8" and 1". Temperature Range: -40°F to 120°F.

What is Rubber FUEL OIL HOSE?

Hose assemblies for fuel oil and many other applications. Suitable for fuel oil, gasoline, kerosene, diesel, and biodiesel. Abrasion, kink, and weather-resistant cover with nitrile oil-resistant tube. Diameters 1" to 1-1/2", lengths starting at 100ft in 25ft increments. Operating Temperature: -40°F to 180°F.

What is HOT TAR AND ASPHALT HOSE?

Designed for high-temperature petroleum-based materials, including asphalt, tar, oils, etc. Suitable for suction service and features an abrasion and weather-resistant cover. Diameters: 2" to 4". Temperature Range: -40°F to 350°F.

What is PETROLEUM HOSE?

For suction transfer at 150psi of gasoline, oils, and refined petroleum products in-plant, tank trucks, and general use. Also available as assemblies. Diameters: 1-1/4" to 4". Operating Temperature: -40°F to 180°F.

What is PETROLEUM CORRUGATED HOSE?

Corrugated exterior for greater flexibility. This hose is for 150psi transfer of gasoline, oils, and refined petroleum products in-plant, tank trucks, and general service. Diameters: 2" to 8". Temperature Range: -40°F to 180°F.

What is PETROLEUM HIGH PRESSURE HOSE?

Higher pressure rated. For 300psi transfer of gasoline, oils, and refined petroleum products in-plant, tank trucks, and general service. Diameters: 1-1/4" to 4". Operating Temperature: -40°F to 180°F.

What is PETROLEUM HIGH PRES CORRUGATED HOSE?

Corrugated exterior for greater flexibility. This is a suction oil hose for 300psi transfer of gasoline, oils, and refined petroleum products in-plant, tank trucks, and general service. Diameters: 2" to 6". Operating Temperature: -40°F to 180°F.

What is DOCK HOSE?

Heavy-duty, rugged suction oil hose for dock and shipboard transfer of fluids, including petroleum products, as an OS&D hose. Also offered as assemblies (e.g., RP8-AS). Pressure Rating: 250psi. Diameters: 2" to 12". Operating Temperature: -40°F to 190°F (-40°C to 77°C).

What is OIL DISCHARGE HOSE?

Oil discharge hose for severe service, handling heavy waste oils, drilling mud, and other non-refined petroleum applications. 500psi high pressure, diameters 2" - 4". -40°F to 180°F.

What is OVER THE PIPE HOSE WITH WIRE?

Hose slips over pipe O.D. for sleeve fitting and includes wire helix reinforcement. I.D. sizes: 1/2" to 6". -20°F to 212°F.

What is CONCRETE PUMP HOSE?

Rugged concrete and cement placement hose with fabric and wire reinforcement. Diameter Range: 1-1/2" - 5".

What is HOT OIL SANITARY HOSE?

For high-temperature edible oils, up to 175°C (115°C continuous) without taste transfer. Suitable for hot edible liquids, grease filters, fryers, etc. White FDA nitrile tube with wire braid reinforcement. Diameters: 1/2", 5/8", 3/4".

What is R1 Hydraulic Hose?

SAE 100R1AT rubber hydraulic hose for high-pressure hydraulic oil and other systems. Features black nitrile tube, black neoprene cover, and one wire braid reinforcement. MSHA certified. Diameters: 3/16" to 1". Operating Temperature: -40°F to 100°F.

What is R2 Hydraulic High Pressure Hose?

SAE 100R2AT rubber hydraulic hose for high-pressure hydraulic oil and other systems. Features black nitrile tube, black neoprene cover, and two wire braid reinforcements. Diameters: 1/4" to 2". MSHA certified. Operating Temperature Range: -40°F to 212°F.

What is R12 Hydraulic High Pressure Hose?

SAE 100R12 rubber hydraulic hose for ultra-high pressure. Features black oil-resistant tube, grey neoprene cover, and four spiral wire reinforcements. MSHA certified. Diameters: 3/8" to 2". Operating Temperature: -40°F to 250°F.

What is THERMOPLASTIC RUBBER DUCT HOSE?

Flexible, lightweight thermoplastic rubber hose ideal for most industrial ducting and fume exhaust. Also for economical lightweight material and dust handling. Diameters: 2" to 24". Temperature Range: -60°F to 275°F.

What is NEOPRENE COATED DUCT HOSE?

Tough, lightweight double neoprene coated polyester duct hose with good crush and tensile strength. Excellent abrasion and puncture resistance, UL 94V-0 flame retardant. For fumes, dust, and lightweight material transfer. Standard diameters 2" to 24", custom up to 60". Temperature Range: -40°F to 250°F.

What is GARAGE EXHAUST HOSE?

Special rubber hose for vehicle exhaust. Can be fully flattened and returns to shape. Heat, aging, gasoline, oil, and fume resistant. One end flared for joining multiple 11ft lengths. Diameters: 2" to 4". Temperature Range: -20°F to 375°F.

What is NITRILE FOOD HOSE?

For conveying alcohol, juice, oils, other liquids, or dry food. Made from premium rubber compounds, non-toxic and non-contaminating, meeting industry standards for safe food handling. High-quality food transfer hose for suction and discharge of various oily/non-oily foods and potable water. Features abrasion-resistant grey neoprene cover, white nitrile tube, and spiral wire reinforcement. Complies with FDA, potable water, and USDA requirements. Diameters: 1-1/2" to 4". Temperature Range: -22°F to 185°F.

What is FOOD GRADE STEAM HOSE?

Food grade steam hose is a specially compounded EPDM steam hose for conveying potable hot water mixed with steam and cleaners. Diameters: 1/2", 3/4", 1". -40°F to 338°F.

What is EPDM FOOD HOSE?

Food hose is a versatile sanitary hose for suction and discharge of food and potable water, odorless. EPDM tube with UHMWPE coating for high abrasion/tensile resistance and antimicrobial properties. Diameters: 1" to 4". Temperature Range: -40°F to 120°F.

What is BREWERY HOSE?

Brewery hose is a heavy-duty hose designed for suction and discharge of beer, wine, alcoholic beverages, and soft drinks. Features a white smooth-bore butyl rubber tube ensuring no taste or odor transfer. Steam sterilizable. Diameters: 3/4" to 2". Temperature Range: -40°F to 110°F.

What is WINERY HOSE?

Winery hose is a heavy-duty hose designed for suction and discharge of wine, juice, and soft drinks. Features a white smooth-bore EPDM rubber tube ensuring no taste or odor transfer. Steam sterilizable. Diameters: 3/4" to 4". Temperature Range: -40°F to 248°F.

What is NITRILE 500PSI AIR HOSE?

Premium nitrile rubber hose assembly recommended for compressed air and liquid transfer. 500psi high-pressure rating, superior abrasion and crush resistance, and ARPM Grade A high oil resistance. Available in 1/4" to 2" diameters in 25ft, 50ft, or 100ft lengths with steel threaded fittings. Temperature Range: -20°F to 190°F.

What is LAYFLAT HIGH PRESSURE AIR HOSE?

Layflat hose assembly recommended for compressed air and other applications. Very tough and lightweight, coils flat for compact storage. Available in 50ft or 100ft lengths with Chicago claw fittings in 3/4" to 3" diameters. Temperature Range: -40°F to 230°F.

What rubber does Sinopulse rubber hose use?

Sinopulse rubber hose uses both natural rubber and synthetic rubber, such as EPDM (Ethylene Propylene Diene Monomer), BR or Polybutadiene (Butadiene Rubber), or SBR (Styrene Butadiene Rubber).

Why Choose Sinopulse?

Sinopulse offers an extensive selection of rubber hoses in diverse sizes to meet varied application demands. Our most popular hoses include air hose, water hose, brewery hose, food grade hose, chemical hose, and steam hose. Whether you need full rolls or custom-cut lengths, we provide customized solutions tailored to your specific requirements. We also offer hose assemblies with fittings, along with various hose clamps and couplings to ensure secure installation. If you're unsure which hose suits your application or need technical advice, our experienced team is ready to assist.

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